I made this last year to review all of the letters daily with my kids. I copied all 26 caps and 26 lowercase, and laminated them. I then got the wavy wooden craft sticks and glued the capital to one side and the lowercase to the other. I know that cutting things in circles is such a pain, but I thought this would be so much cuter. I have to say it did turn out really nice. I don't have my stuff here with me or I'd take a photo. The letters are large, I would say between 6 and 7 inches in diameter.
Let me know if you have any questions. Thank you :)